Evaluación energética de mejoras en el sistema de bombeo en la planta de aguas limpias de la empresa gracetales ltda
This paper relates, to a case study about the efficient energy management matter (EEM), carried out on GRACETALES´S clean water plant (cooling tower). This facility is located in Barranquilla-Colombia. The analysis was carried out under real operating conditions, the energetic and economic assessmen...
- Autores:
-
Arenas Sarmiento, Jovani Jabid
Herazo Acevedo, Jesús Humberto
Silva Ortega, Jorge Iván
- Tipo de recurso:
- Trabajo de grado de pregrado
- Fecha de publicación:
- 2019
- Institución:
- Corporación Universidad de la Costa
- Repositorio:
- REDICUC - Repositorio CUC
- Idioma:
- spa
- OAI Identifier:
- oai:repositorio.cuc.edu.co:11323/3152
- Acceso en línea:
- https://hdl.handle.net/11323/3152
https://repositorio.cuc.edu.co/
- Palabra clave:
- Sistemas de bombeo
Aguas limpias
Combustibles fósiles
Medio ambiente
Pumping systems
Clean water
Fossil fuels
Environment
- Rights
- openAccess
- License
- http://creativecommons.org/licenses/by-nc-sa/4.0/
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Evaluación energética de mejoras en el sistema de bombeo en la planta de aguas limpias de la empresa gracetales ltda |
| title |
Evaluación energética de mejoras en el sistema de bombeo en la planta de aguas limpias de la empresa gracetales ltda |
| spellingShingle |
Evaluación energética de mejoras en el sistema de bombeo en la planta de aguas limpias de la empresa gracetales ltda Sistemas de bombeo Aguas limpias Combustibles fósiles Medio ambiente Pumping systems Clean water Fossil fuels Environment |
| title_short |
Evaluación energética de mejoras en el sistema de bombeo en la planta de aguas limpias de la empresa gracetales ltda |
| title_full |
Evaluación energética de mejoras en el sistema de bombeo en la planta de aguas limpias de la empresa gracetales ltda |
| title_fullStr |
Evaluación energética de mejoras en el sistema de bombeo en la planta de aguas limpias de la empresa gracetales ltda |
| title_full_unstemmed |
Evaluación energética de mejoras en el sistema de bombeo en la planta de aguas limpias de la empresa gracetales ltda |
| title_sort |
Evaluación energética de mejoras en el sistema de bombeo en la planta de aguas limpias de la empresa gracetales ltda |
| dc.creator.fl_str_mv |
Arenas Sarmiento, Jovani Jabid Herazo Acevedo, Jesús Humberto Silva Ortega, Jorge Iván |
| dc.contributor.advisor.spa.fl_str_mv |
Silva Ortega, Jorge Iván |
| dc.contributor.author.spa.fl_str_mv |
Arenas Sarmiento, Jovani Jabid Herazo Acevedo, Jesús Humberto |
| dc.contributor.author.none.fl_str_mv |
Silva Ortega, Jorge Iván |
| dc.contributor.coasesor.spa.fl_str_mv |
Sousa Santos, Vladimir |
| dc.subject.spa.fl_str_mv |
Sistemas de bombeo Aguas limpias Combustibles fósiles Medio ambiente Pumping systems Clean water Fossil fuels Environment |
| topic |
Sistemas de bombeo Aguas limpias Combustibles fósiles Medio ambiente Pumping systems Clean water Fossil fuels Environment |
| description |
This paper relates, to a case study about the efficient energy management matter (EEM), carried out on GRACETALES´S clean water plant (cooling tower). This facility is located in Barranquilla-Colombia. The analysis was carried out under real operating conditions, the energetic and economic assessment was made substituting four (4) motors by others with high efficiency characteristics, and powers closer to meet the real operating conditions; additionally, a new frequency driver control was considered. For the evaluation of the project, tools of the norm of energy efficiency ISO 50001 and of quality of the IEEE Std 1159-2009 energy were used. An energy efficiency indicator was established, a baseline and the corresponding Pareto diagram was obtained. In addition, measurements of electrical energy consumption, including harmonics, were made before and after the installation of the new equipment.The results showed that with the installation of the new technology, an energy saving of 36% is obtained, it implies a reduction in consumption of 856,965 kWh / year and a decrease in associated expenses of $ 261,365,755 pesos (89, 642 dollars). With these savings, the investment is recovered in less than two years, which demonstrates the feasibility of the project. Despite the benefits obtained, it was possible to see a deterioration in the quality of the energy in the industrial power supply network, as a result of the increase in harmonics generated by the frequency inverters. In the recommendations of the study, the solution of this problem is proposed through the installation of harmonic filters |
| publishDate |
2019 |
| dc.date.accessioned.none.fl_str_mv |
2019-04-30T20:39:06Z |
| dc.date.available.none.fl_str_mv |
2019-04-30T20:39:06Z |
| dc.date.issued.none.fl_str_mv |
2019-04-19 |
| dc.type.spa.fl_str_mv |
Trabajo de grado - Pregrado |
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Corporación Universidad de la Costa |
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(R.C.Dugan, M.F. McGranaghan, S. Santoso, H. W. (2014). Electrical Power Systems Quality, Second Edition. ABB. (2014). IEC 60034-30-1 standard on efficiency classes for low voltage AC motors. Retrieved from https://www.academia.edu/attachments/53359069/download_file?st=MTU0NDUzMTE0OS wxODEuNDguMTU2LjEyMiw0NzE0MTY4MA%3D%3D&s=swp toolbar&ct=MTU0NDUzMTE0OSwxNTQ0NTMxMTUyLDQ3MTQxNjgw Almeida, A. T., Ferreira, F. J. T. E., & Both, D. (2005). Technical and Economical Considerations in the Application of Variable-Speed Drives With Electric Motor Systems. IEEE Transactions on Industry Applications, 41(1), 188–199. https://doi.org/10.1109/TIA.2004.841022 APPA; Asociación de Empresas de Energías Renovables. (2017). Estudio del Impacto Macroeconómico de las Energías Renovables en España Estudio del Impacto Macroeconómico de las Energías Renovables en España. Retrieved from https://www.appa.es/wp content/uploads/2018/10/Estudio_del_impacto_Macroeconomico_de_las_energias_renovabl es_en_España_2017.pdf Bachus, L., & Custodio, A. A. (2003). Know and Understand Centrifugal Pumps. Elsevier. Retrieved from https://books.google.com.co/books?id=0er7ngEACAAJ Barnes, M. (2003). Practical Variable Speed Drives and Power Electronics. (M. Barnes, Ed.). Oxford: Newnes. https://doi.org/https://doi.org/10.1016/B978-075065808-9/50000-0 Blair, T. H. (2016). Pumps. In Energy Production Systems Engineering (pp. 189–207). Hoboken, NJ, USA: John Wiley & Sons, Inc. https://doi.org/10.1002/9781119238041.ch9 Campo Abella, J. (2017). Linea base, indicadores de desempeño energético. Retrieved from http://guiaiso50001.cl/guia/wp-content/uploads/2017/05/linea-base-indicadores-de desempeno-P-3-AP-1.pdf Campo Abella, J. (2017). Línea base, Indicadores de desempeño Energético. Retrieved from http://guiaiso50001.cl/guia/wp-content/uploads/2017/05/linea-base-indicadores-de desempeno-P-3-AP-1.pdf Campo Abella, J., & Prías Caicedo, O. (2013). IMPLEMENTACIÓN DE UN SISTEMA DE GESTIÓN DE LA ENERGÍA (GUÍA CON BASE EN LA NORMA ISO 50001). Retrieved from http://reciee.com/pdf/CIUREE_V Congreso Internacional en Eficiencia Gestión Energética y Energías Renovables.pdf Castrillón Mendoza, R. P., Monteagudo Yanes, J. P., Borroto Nordelo, A., & Quispe Oqueña, E. C. (2015). Línea base energética en la implementación de la norma ISO 50001. Estudios de casos. El Hombre y La Maquinaombre y La Maquina, 137–143. Retrieved from https://www.redalyc.org/html/478/47843368016/ Chapman, S. J. (2012). Máquinas eléctricas. McGraw-Hill Interamericana. Retrieved from https://books.google.com.co/books?id=6dm3jwEACAAJ Chattopadhyay, S., Mitra, M., & Sengupta, S. (2011). Electric Power Quality. Dordrecht: Springer Netherlands. https://doi.org/10.1007/978-94-007-0635-4 Clift, K. C. W. R. A. S. (2006). Centrifugal Pumps. In Slurry Transport Using Centrifugal Pumps (pp. 190–226). New York: Springer-Verlag. https://doi.org/10.1007/0-387-23263-X_9 COLCIENCIAS. (2013). PLAN ESTRATÉGICO DE CIENCIA, TECNOLOGÍA E INNOVACIÓN EN ENERGÍA Y MINERÍA 2013-2022. Congreso de Colombia. Ley 1715 13 mayo 2014 (2014). Colombia. Dalvand, H., & Zare, M. (2006). Techno-Economic Evaluation of Energy Efficiency Measures in Iranian Industrial 3-Phase Electric Motors. In 2006 IEEE International Power and Energy onference (pp. 1–5). IEEE. https://doi.org/10.1109/PECON.2006.346608 Fabian; Coll. (2017). Evaluación económica de proyectos. Herramientas rapidad de viabilidad. association of energy engineers. Gaerke, T. R., & Soellner, A. C. (2017). Understanding of above NEMA specification options. In 2017 Annual Pulp, Paper And Forest Industries Technical Conference (PPFIC) (pp. 1–7). IEEE. https://doi.org/10.1109/PPIC.2017.8003866 GAMBICA. (2011). Managing Harmonics 6th Edition : 2011 A guide to ENA Engineering Recommendation G5/4-1, Sixth Edit. Retrieved from http://www.gambica.org.uk/asset/5DBCE242-D478-41BF-BD85E5466C5DF927/ Gevorkov, L., Rassolkin, A., Kallaste, A., & Vaimann, T. (2017). Simulation Study of a Centrifugal Pumping Plant’s Power Consumption at Throttling and Speed Control. In 2017 IEEE 58th International Scientific Conference on Power and Electrical Engineering of Riga Technical University (RTUCON) (pp. 1–5). IEEE. https://doi.org/10.1109/RTUCON.2017.8124823 Gevorkov, L., Rassolkin, A., Kallaste, A., & Vaimann, T. (2018). Simulink based model for flow control of a centrifugal pumping system. In 2018 25th International Workshop on Electric rives: Optimization in Control of Electric Drives (IWED) (pp. 1–4). IEEE. https://doi.org/10.1109/IWED.2018.8321399 Hasanuzzaman, M., Rahim, N. A., & Saidur, R. (2010). Analysis of energy savings for rewinding and replacement of industrial motor. In 2010 IEEE International Conference on Power and Energy (pp. 212–217). https://doi.org/10.1109/PECON.2010.5697596 Hoyos Velasco, F., Candelo Becerra, J., & Silva Ortega, J. (2018). Performance evaluation of a DC-AC inverter controlled with ZAD-FPIC, 14. Retrieved from https://dialnet.unirioja.es/servlet/articulo?codigo=6256260 IEEE Recommended Practice and Requirements for Harmonic Control in Electric Power Systems. (2014). IEEE Std 519-2014 (Revision of IEEE Std 519-1992), 1–29. https://doi.org/10.1109/IEEESTD.2014.6826459 IEEE Recommended Practices and Requirements for Harmonic Control in Electrical Power Systems. (1993). IEEE Std 519-1992, 1–112. https://doi.org/10.1109/IEEESTD.1993.114370 INTERNATIONAL STANDARD. (2003). Part 4-30: Testing and measurement techniques – Power quality measurement methods. IEC 61000-4-30. INTERNATIONAL STANDARD. (2011). NORMA INTERNACIONAL ISO 50001 (Sistemas de gestión de la energía). Kamenka, A. (2014). ARMÓNICOS - LO BÁSICO. Retrieved from https://www.ihks fachjournal.de/sechs-themen-um-oberschwingungen-und-netzqualitaet-in stromversorgungsnetzen/ Kamenka, A. (2016). TÉCNICAS DE FILTRADO DE ARMÓNICOS. Kinsfather, C. (2015). When Should You Use A Line Reactor/Load Reactor? Retrieved from https://www.wolfautomation.com/blog/when-should-you-use-a-line-reactorload-reactor/# Kuritza, J. C., Camponogara, G., Marques, M. G., Sanagiotto, D. G., & Battiston, C. (2017). Dimensionless curves of centrifugal pumps for water supply systems: development and case study. RBRH, 22. https://doi.org/10.1590/2318-0331.0217170018 Liang, D., & Zhou, V. (2018). Recent market and technical trends in Copper Rotors for HighEfficiency Induction Motors. In 2018 International Power Electronics Conference (IPECNiigata 2018 -ECCE Asia) (pp. 1943–1948). IEEE. https://doi.org/10.23919/IPEC.2018.8507879 McCoy, G. A., Litman, T., & Douglass, J. G. (1993). Energy-Efficient Electric Motor Selection Handbook. Washington State Energy Office Olympia, Washington. Ministerio de Minas y Energía, U. A. de O. y U. del A. (2013). Ahorro de energía en sistemas de bombas centrífugas. Mistry, R., Finley, W. R., & Gaerke, T. (2017). Comparison of IEC and NEMA requirements to ensure proper specification and design of induction motors & generators for global use. In 2017 Petroleum and Chemical Industry Technical Conference (PCIC) (pp. 35–44). IEEE. https://doi.org/10.1109/PCICON.2017.8188611 Muravleva, O., & Muravlev, O. (n.d.). Power effective induction motors for energy saving. In Proceedings. The 9th Russian-Korean International Symposium on Science and Technology, 2005. KORUS 2005. (pp. 358–362). IEEE. ttps://doi.org/10.1109/KORUS.2005.1507731 Najgebauer, M., Szczyglowski, J., & Kaplon, A. (2015). Soft magnetic materials for energyefficient electric motors. In 2015 Selected Problems of Electrical Engineering and Electronics (WZEE) (pp. 1–4). IEEE. https://doi.org/10.1109/WZEE.2015.7394038 Regions, E. transport. (1998). Energy Savings in Industrial Water Pumping Systems. Good Practice Guide, 249. Retrieved from http://www.watergymex.org/Watergy Toolkit/resources/50_indust water pumping.pdf Ritchie, H., & Roser, M. (2019). Energy Production & Changing Energy Sources. Our World in Data. Sabogal Abril, B. R., Palacios Peñaranda, J. A., & Pantoja Tovar, C. L. (2013). Optimización de energía en sistemas de bombeo. Informador Técnico, 77(1), 47. https://doi.org/10.23850/22565035.44 Senado de Colombia. (2001). Ley 697 del 2001. Bogota. Retrieved from http://www.secretariasenado.gov.co/senado/basedoc/ley_0697_2001.html Senado de Colombia. ANEXO GENERAL DEL RETIE RESOLUCIÓN 9 0708 DE AGOSTO 30 DE 2013 CON SUS AJUSTES (2015). Shravni Mathur Ritika Verma. (2014). Comparative study of total harmonic distortion on the current waveform by PWM fed and Vector controlled Induction motor drives. Silva Ortega, J., Ospino Castro, J., & Balbis, M. (2014). Set of Elements, parameters and considerations to get the successful inclusion of the Smart Grids in Colombian Power Systems. Universidad de La Costa. Sousa Santos, V., Cabello Eras, J. J., Sagastume Gutierrez, A., & Cabello Ulloa, M. J. (2019). Assessment of the energy efficiency estimation methods on induction motors considering real-time monitoring. Measurement, 136, 237–247. https://doi.org/10.1016/j.measurement.2018.12.080 Sousa Santos, V., Cabello Eras, J., Sagastume Gutiérrez, A., Guerra Plasencia, M., Haeseldonckx, D., & Vandecasteele, C. (2016). Tools to improve forecasting and control of the electricity consumption in hotels. Journal of Cleaner Production, 137, 803–812. https://doi.org/10.1016/j.jclepro.2016.07.192 Sousa, V. (2014). Procedimiento para determinar la eficiencia de motores asincrónicos en presencia de desbalance y armónicos en la tensión. UNIVERSIDAD CENTRAL DE LAS VILLAS Sousa, V., Hernández Herrera, H., C Quispe, E., R Viego, P., & R Gómez, J. (2017). Harmonic Distortion Evaluation Generated by PWM Motor Drives in Electrical Industrial Systems. International Journal of Electrical and Computer Engineering (IJECE), 7(6), 3207. https://doi.org/10.11591/ijece.v7i6.pp3207-3216 Tylers Brian. Franklin Neil. (2000). Guia ARPEL;Eficiencia Energética para Bombas, Compresores, Ventiladores, Sopladores y Turbinas. MBUSTIBLES EN LATINOAMÉRICA Y EL CARIBE). Retrieved from https://arpel.org/library/publications/publication/file/482/download/ Villegas, L. M. H. y E. M. (2008). ESTUDIO DE EFICIENCIA ENERGÉTICA EN BOMBAS DE AGUA DEL LABORATORIO DE ACUACULTURA DE LA DACBIOL. KUXULKAB (Revista de Dibulgación), 14(26). https://doi.org/10.19136/kuxulkab.a14n26.896 Wiley, os A. and N. R. W. J. (2003). Power System Harmonics. Yanes, A. B. N. J. M., & Teyra, M. de A. (2002). Ahorro de Energía en Sistemas Termodinámicos. Universidad cien Fuegos. Zubicaray, M. V. (2005). Bombas: teoria, diseño y aplicaciones. Limusa. Retrieved from https://books.google.com.co/books?id=k5aduoRGsakC |
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Silva Ortega, Jorge IvánArenas Sarmiento, Jovani JabidHerazo Acevedo, Jesús HumbertoSilva Ortega, Jorge Ivánvirtual::757-1Sousa Santos, Vladimir2019-04-30T20:39:06Z2019-04-30T20:39:06Z2019-04-19https://hdl.handle.net/11323/3152Corporación Universidad de la CostaREDICUC - Repositorio CUChttps://repositorio.cuc.edu.co/This paper relates, to a case study about the efficient energy management matter (EEM), carried out on GRACETALES´S clean water plant (cooling tower). This facility is located in Barranquilla-Colombia. The analysis was carried out under real operating conditions, the energetic and economic assessment was made substituting four (4) motors by others with high efficiency characteristics, and powers closer to meet the real operating conditions; additionally, a new frequency driver control was considered. For the evaluation of the project, tools of the norm of energy efficiency ISO 50001 and of quality of the IEEE Std 1159-2009 energy were used. An energy efficiency indicator was established, a baseline and the corresponding Pareto diagram was obtained. In addition, measurements of electrical energy consumption, including harmonics, were made before and after the installation of the new equipment.The results showed that with the installation of the new technology, an energy saving of 36% is obtained, it implies a reduction in consumption of 856,965 kWh / year and a decrease in associated expenses of $ 261,365,755 pesos (89, 642 dollars). With these savings, the investment is recovered in less than two years, which demonstrates the feasibility of the project. Despite the benefits obtained, it was possible to see a deterioration in the quality of the energy in the industrial power supply network, as a result of the increase in harmonics generated by the frequency inverters. In the recommendations of the study, the solution of this problem is proposed through the installation of harmonic filtersEl trabajo que se presenta, corresponde al desarrollo de un caso de estudio, acerca del tema conocido como gestión eficiente de la energía (GEE), realizado en la planta de aguas limpias de la empresa Grasas y Aceites Vegetales (GRACETALES LTDA), ubicada en la ciudad de Barranquilla. El estudio se desarrolló bajo las condiciones reales de operación de la planta. Se evaluó el impacto energético y económico de la sustitución de cuatro conjuntos bomba motor por unos con potencias más adecuadas a las circunstancias existentes de servicio y de mayor eficiencia. Como complemento se diseñó una lógica de control para su funcionamiento, usando elementos de mando tales como: transductores de presión, interruptores de nivel y variadores de frecuencia. Para la elaboración del proyecto, se observaron las metodologías establecidas en las normas ISO 50001 y la de calidad de la energía IEEE Std 1159-2009. Inicialmente, la empresa elaboró un diagrama de Pareto general, con el propósito de identificar claramente quienes eran los mayores consumidores de energía. Esta información les fue suministrada a los estudiantes como guía. Una vez comprobada, que la planta de aguas limpias y sucias dispone de un porcentaje alto de energía (25%), se hizo necesario construir un segundo diagrama de Pareto que permitiera identificar cuales motores son los más significativos en esta área. Seguidamente, se construyó una línea base para comparar el estado de consumo de energía actual con el que se obtendría una vez se implementen los cambios propuestos en el presente documento, además se verificó la presencia de armónicos. Finalmente, y como producto del registro de los consumos de energía y de los volúmenes bombeados se instauro un indicador de control de eficiencia energética. Los resultados demostraron, que con la instalación de la nueva tecnología se obtiene un ahorro de energía del 36%, que equivale a una reducción en el consumo de energía eléctrica de aproximadamente 856.965 kWh/año y una disminución en los gastos operacionales de $ 261.365.755 de pesos (89.642 dólares), con un retorno sobre la inversión menor a dos (2) años. Después de los beneficios obtenidos, se pudo evidenciar un deterioro en la calidad de la energía en la red del suministro eléctrico, Como consecuencia del incremento en los armónicos generados por los variadores de frecuencia. En las recomendaciones finales del estudio, se propone la instalación de filtros para la eliminación de los mismospaUniversidad de la CostaIngeniería Eléctricahttp://creativecommons.org/licenses/by-nc-sa/4.0/info:eu-repo/semantics/openAccesshttp://purl.org/coar/access_right/c_abf2Sistemas de bombeoAguas limpiasCombustibles fósilesMedio ambientePumping systemsClean waterFossil fuelsEnvironmentEvaluación energética de mejoras en el sistema de bombeo en la planta de aguas limpias de la empresa gracetales ltdaTrabajo de grado - Pregradohttp://purl.org/coar/resource_type/c_7a1fTextinfo:eu-repo/semantics/bachelorThesishttp://purl.org/redcol/resource_type/TPinfo:eu-repo/semantics/acceptedVersion(R.C.Dugan, M.F. McGranaghan, S. Santoso, H. W. (2014). Electrical Power Systems Quality, Second Edition. ABB. (2014). IEC 60034-30-1 standard on efficiency classes for low voltage AC motors. 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